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Custom HRS DF81 Series Micro Coaxial Cable Assembly
Custom HRS DF81 Series Micro Coaxial Cable Assembly
  • Country of Origin: China
  • Certification: UL, ISO13485, ISO9001
  • MOQ: negotiable
  • Price: Best price
  • Packaging details: PE inner layer, carton outer layer
  • Delivery time: 7-15 days after payment received
  • Payment method: T/T, Western Union
  • Supply capacity: 500,000 pieces/week

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HRS DF81 Series High-Speed Micro-Coaxial Connector Models and Cable Assembly Specifications

The HRS / Hirose DF81 Series is a high-speed micro-coaxial wire-to-board connector system designed for horizontal mating applications. With a 0.4 mm pitch, metal shell shielding, multiple grounding points, and an independent rotating latch structure, the DF81 Series is suitable for compact high-speed internal cable assemblies used in displays, cameras, portable devices, medical equipment, industrial systems, and communication modules.

This page lists common DF81 Series PCB-side receptacles, cable-side plugs, outer shells, latches, cable assembly parameter ranges, and official electrical specifications.

1. PCB-Side Receptacle

DF81-30S-0.4H(51) DF81-30S-0.4H(52) DF81-40S-0.4H(51) DF81-40S-0.4H(52) DF81-50S-0.4H(51) DF81-50S-0.4H(52)

2. Cable-Side Plug

DF81D-30P-0.4SD(51) DF81D-30P-0.4SD(52) DF81D-40P-0.4SD(51) DF81D-40P-0.4SD(52) DF81D-50P-0.4SD(51) DF81D-50P-0.4SD(52)

3. Cable-Side Outer Shell

DF81-30P-SHL DF81-30P-SHL(52) DF81-40P-SHL DF81-40P-SHL(52) DF81-50P-SHL DF81-50P-SHL(52)

4. Cable-Side Latch

DF81-30P-LCH DF81-30P-LCH(52) DF81-40P-LCH DF81-40P-LCH(52) DF81-50P-LCH DF81-50P-LCH(52)

DF81 Connector and Cable Assembly Range

Parameter DF81 Range
Connection Type High-speed micro-coaxial wire-to-board connector
Mating Direction Horizontal mating
Contact Pitch 0.4 mm
Number of Positions 30, 40, and 50 positions
Cable-Side Plug DF81D-30/40/50P-0.4SD(51)/(52)
PCB-Side Receptacle DF81-30/40/50S-0.4H(51)/(52)
Cable-Side Accessories Matching SHL metal shell and LCH latch for each position count
Applicable Cable Micro-coaxial cable and discrete wire; mixed cable assembly is supported
Overall Wire Gauge Range AWG34 to AWG46
Discrete Wire AWG34 and AWG36
Micro-Coaxial Cable AWG36, AWG40, AWG42, AWG44, and AWG46
Single-Wire Insulation Outside Diameter φ0.54 mm maximum
Termination Method Soldering
Maximum Rated Current 0.8A per contact, only under the condition that two circuits are energized
General Rated Current 0.1 to 0.3A per contact, depending on the wire gauge
Rated Voltage 100V AC/DC
Maximum Transmission Speed 5.4 Gbps
High-Speed Protocols eDP, MIPI, LVDS, USB 3.0, and SATA
Operating Temperature -35°C to +85°C, including temperature rise caused by current flow
Operating Humidity 20% to 80% RH
Storage Temperature -10°C to +60°C
Storage Humidity 40% to 70% RH
Mating Cycle Life 30 cycles
Shielding Metal shell with multiple grounding points
Locking Structure Independent rotating latch
Waterproof Performance None
Cable Length No fixed length range is specified by HRS; cable length should be determined based on cable type and signal integrity requirements
Environmental Compliance RoHS and halogen-free

Official Electrical and Mechanical Specifications

Parameter Official Specification
Rated Voltage 100V AC/DC
Insulation Resistance 50 MΩ minimum, tested at 100V DC
Signal Contact Resistance 80 mΩ maximum
Ground Contact Resistance 80 mΩ maximum
Withstanding Voltage 250V AC for 1 minute
Maximum Transmission Speed 5.4 Gbps
Vibration Frequency 10 to 55 Hz
Vibration Amplitude 0.75 mm single amplitude
Discontinuity Requirement No electrical discontinuity of 1 μs or longer is allowed
Mating Cycle Life 30 cycles

DF81 Custom High-Speed Cable Assembly Options

Customization Item Available Options
PCB-Side Connector DF81 30-, 40-, or 50-position horizontal receptacle
Cable-Side Connector DF81D cable-side plug with matching SHL outer shell and LCH latch
Number of Positions 30, 40, and 50 positions
Cable Type Micro-coaxial cable, fine-gauge discrete wire, or mixed micro-coaxial and discrete wire design
Wire Gauge AWG34 to AWG46 overall; AWG36 to AWG46 for micro-coaxial cable; AWG34 to AWG36 for discrete wire
Cable Length Custom length based on mechanical routing, cable loss, supported protocol, and signal integrity requirements
Wiring Configuration 1:1 straight wiring, custom signal and ground assignment, high-speed differential pair routing, and project-specific pinout
Shielding Metal outer shell with multiple grounding points and cable shield termination as required
Testing Continuity test, short-circuit test, wiring sequence test, visual inspection, and high-speed electrical validation if required
Packaging Individual packaging, tray packaging, label packaging, and customized packaging

Typical DF81 Cable Assembly Applications

DF81 high-speed micro-coaxial cable assemblies are suitable for compact electronic systems that require horizontal board-to-cable mating and controlled high-speed signal transmission. Typical applications include LCD display modules, camera modules, medical imaging equipment, industrial displays, portable electronics, communication modules, and systems using eDP, MIPI, LVDS, USB 3.0, or SATA interfaces.

Product Ordering Guidelines

For Existing Product Designs or Samples

If you already have product drawings or physical samples, simply provide them to us, and we can proceed with production.

Custom Product Development (No Existing Reference)

If you need to develop a new product without existing samples or drawings, please provide the following details for our design team to create a tailored solution:
a. Electrical Requirements: Operating current and voltage.
b. Connector Specifications: Model numbers, samples, or specifications for connectors at both ends of the cable.
c. Pin Configuration: Pin-to-pin correspondence for the cable assembly.
d. Environmental Conditions: Application scenario (e.g., lawn mowers, mining equipment) and required certifications (oil resistance, waterproofing, high-temperature tolerance, flexing tests, etc.).
e. Electrical Testing Requirements: Transmission characteristics, voltage withstand, conduction resistance, insulation resistance, etc.

Custom Cables & Solutions

Specializing in small-batch, multi-variety production! We offer end-to-end services, from new product introduction to mass production.

Core Advantages

✓ 20+ Years of Brand-Component Distribution Expertise
✓ 100% Genuine Components Direct from Original Manufacturers
✓ Expert Product Selection & Matching Services

Rapid Delivery from Stock

Domestic Warehouse: Orders placed today, shipped tomorrow.
International Warehouse: Orders placed today, delivered in 6-10 days.

Ordering Flexibility

✓ Minimum Order: 1 unit
✓ Small-Batch Samples: Available from 1 unit
✓ Large-Scale Orders: Standard lead time from original manufacturers.

Key Features

✓ Minimum Order: 1 unit
Small-Quantity Friendly: Ideal for prototyping and niche projects.
Bulk Order Efficiency: Seamless scaling from trial to mass production.

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