Micro Coaxial Cable Processing Specialist

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Custom HRS DF80 Series Micro Coaxial Cable Assembly
Custom HRS DF80 Series Micro Coaxial Cable Assembly
  • Country of Origin: China
  • Certification: UL, ISO13485, ISO9001
  • MOQ: negotiable
  • Price: Best price
  • Packaging details: PE inner layer, carton outer layer
  • Delivery time: 7-15 days after payment received
  • Payment method: T/T, Western Union
  • Supply capacity: 500,000 pieces/week

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HRS DF80 Series High-Speed Micro-Coaxial Connector Models and Cable Assembly Specifications

The HRS / Hirose DF80 Series is a high-speed micro-coaxial wire-to-board connector system designed for compact display, camera, and high-speed internal signal cable assemblies. It supports vertical mating, metal shell shielding, grounding structures, and high-speed transmission applications such as eDP, LVDS, USB 3.0, SATA, and selected MIPI designs.

This page lists common DF80 Series PCB-side receptacles, cable-side plugs, outer shells, cable assembly parameter ranges, electrical specifications, and high-speed interface support.

1. PCB-Side Receptacle

DF80-30S-0.5V(51) DF80-30S-0.5V(52) DF80-40S-0.5V(51) DF80-40S-0.5V(52) DF80-50S-0.5V(51) DF80-50S-0.5V(52) DF80J-30S-0.5V(51)

2. Cable-Side Plug

DF80D-30P-0.5SD(51) DF80D-30P-0.5SD(52) DF80D-40P-0.5SD(51) DF80D-40P-0.5SD(52) DF80D-50P-0.5SD(51) DF80D-50P-0.5SD(52)

3. Cable-Side Outer Shell

DF80-30P-SHL DF80-30P-SHL(52) DF80-40P-SHL DF80-40P-SHL(52) DF80-50P-SHL DF80-50P-SHL(52)

DF80 Connector and Cable Assembly Range

Parameter DF80 Range
Connection Type High-speed micro-coaxial wire-to-board connector
Mating Direction Vertical mating
Contact Pitch 0.5 mm
Current Active Position Counts 30, 40, and 50 positions
Historical Position Count 45 positions, already EOL
Cable-Side Connector DF80D-30/40/50P-0.5SD(51)/(52)
PCB-Side Connector DF80-30/40/50S-0.5V(51)/(52)
Cable-Side Outer Shell DF80-30/40/50P-SHL or SHL(52)
Recommended Cable Micro-coaxial cable and fine-gauge discrete wire
Overall Wire Gauge Range AWG32 to AWG46
Discrete Wire Range AWG32 to AWG36
Micro-Coaxial Cable Range AWG40 to AWG46
Single-Wire Insulation Outside Diameter Approximately 0.6 mm maximum, subject to the specific assembly drawing
Termination Method Soldering
Maximum Rated Current 0.5A per contact
Rated Voltage 50V AC/DC
Maximum Transmission Speed 5.4 Gbps
Supported Protocols eDP, LVDS, USB 3.0, and SATA
MIPI Support DF80J-30S-0.5V(51) is listed by HRS as supporting MIPI
Operating Temperature -35°C to +85°C, including temperature rise caused by current flow
Operating Humidity 20% to 80% RH
Storage Temperature -10°C to +60°C
Storage Humidity 40% to 70% RH
Mating Cycle Life Standard type: 30 cycles; DF80J 30-position type: 500 cycles
Shielding Structure Independent metal shell, ground bar, and multiple shell grounding points
Locking Structure Latch locking with pull-tab removal support
Waterproof Performance None
Cable Length No fixed range is specified by HRS; cable length should be determined based on cable loss and signal integrity requirements
Environmental Compliance RoHS and halogen-free

Electrical and Mechanical Specifications

Parameter Specification
Rated Voltage 50V AC/DC
Insulation Resistance 50 MΩ minimum, tested at 100V DC
Initial Signal Contact Resistance 80 mΩ maximum
Ground Contact Resistance 80 mΩ maximum
Withstanding Voltage 150V AC for 1 minute
Maximum Nominal Transmission Speed 5.4 Gbps
Standard Mating Cycle Life 30 cycles
DF80J Mating Cycle Life 500 cycles
Vibration Test 10 to 55 Hz, 0.75 mm half amplitude, 10 cycles in each of three directions
Discontinuity Requirement No electrical discontinuity of 1 μs or longer is allowed

High-Speed Interface Support

High-Speed Standard HRS Support Status Design Notes
eDP Supported; catalog notes eDP 1.3 at 2.7 / 5.4 Gbps Suitable for LCDs, laptops, and industrial displays
LVDS Supported Suitable for displays, medical imaging, and industrial equipment
USB 3.0 Supported Differential impedance and intra-pair skew must be controlled
SATA Supported Cable length should be validated together with insertion loss
MIPI Listed for the specific DF80J 30-position model Eye diagram validation should be performed at the target data rate

DF80 Custom High-Speed Cable Assembly Options

Customization Item Available Options
PCB-Side Connector DF80 30-, 40-, or 50-position receptacle; DF80J 30-position receptacle for selected applications
Cable-Side Connector DF80D cable-side plug with matching outer shell
Number of Positions 30, 40, and 50 positions; 45-position versions are historical EOL models
Cable Type Micro-coaxial cable, fine-gauge discrete wire, or hybrid high-speed cable assembly design
Wire Gauge AWG32 to AWG46 overall; AWG40 to AWG46 for micro-coaxial cable; AWG32 to AWG36 for discrete wire
Cable Length Custom length based on signal integrity, insertion loss, protocol requirement, and mechanical routing
Wiring Configuration 1:1 straight wiring, custom signal and ground assignment, controlled high-speed pair routing, and project-specific pinout
Shielding Metal outer shell, ground bar, shell grounding points, and cable shield termination as required
Testing Continuity test, short-circuit test, wiring sequence test, visual inspection, and high-speed electrical validation if required
Packaging Individual packaging, tray packaging, label packaging, and customized packaging

Typical DF80 Cable Assembly Applications

DF80 high-speed micro-coaxial cable assemblies are suitable for compact electronic systems requiring vertical board-to-cable connections and controlled high-speed signal transmission. Typical applications include LCD display modules, laptop displays, industrial displays, medical imaging equipment, camera modules, portable devices, communication modules, and other products using eDP, LVDS, USB 3.0, SATA, or selected MIPI interfaces.

Product Ordering Guidelines

For Existing Product Designs or Samples

If you already have product drawings or physical samples, simply provide them to us, and we can proceed with production.

Custom Product Development (No Existing Reference)

If you need to develop a new product without existing samples or drawings, please provide the following details for our design team to create a tailored solution:
a. Electrical Requirements: Operating current and voltage.
b. Connector Specifications: Model numbers, samples, or specifications for connectors at both ends of the cable.
c. Pin Configuration: Pin-to-pin correspondence for the cable assembly.
d. Environmental Conditions: Application scenario (e.g., lawn mowers, mining equipment) and required certifications (oil resistance, waterproofing, high-temperature tolerance, flexing tests, etc.).
e. Electrical Testing Requirements: Transmission characteristics, voltage withstand, conduction resistance, insulation resistance, etc.

Custom Cables & Solutions

Specializing in small-batch, multi-variety production! We offer end-to-end services, from new product introduction to mass production.

Core Advantages

✓ 20+ Years of Brand-Component Distribution Expertise
✓ 100% Genuine Components Direct from Original Manufacturers
✓ Expert Product Selection & Matching Services

Rapid Delivery from Stock

Domestic Warehouse: Orders placed today, shipped tomorrow.
International Warehouse: Orders placed today, delivered in 6-10 days.

Ordering Flexibility

✓ Minimum Order: 1 unit
✓ Small-Batch Samples: Available from 1 unit
✓ Large-Scale Orders: Standard lead time from original manufacturers.

Key Features

✓ Minimum Order: 1 unit
Small-Quantity Friendly: Ideal for prototyping and niche projects.
Bulk Order Efficiency: Seamless scaling from trial to mass production.

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