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Custom HRS DF51 Series Cable Assembly
Custom HRS DF51 Series Cable Assembly
  • Country of Origin: China
  • Certification: UL, ISO13485, ISO9001
  • MOQ: negotiable
  • Price: Best price
  • Packaging details: PE inner layer, carton outer layer
  • Delivery time: 7-15 days after payment received
  • Payment method: T/T, Western Union
  • Supply capacity: 500,000 pieces/week

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HRS DF51 Series Connector Models and Cable Assembly Specifications

The HRS / Hirose DF51 Series is a 2.0 mm pitch connector system designed for wire-to-board, wire-to-wire, branch, and multi-branch cable assembly applications. It supports single-row and double-row configurations, vertical and right angle PCB headers, crimp socket housings, in-line plug housings, branch adapters, and compatible crimp contacts.

This page lists common DF51 Series pin headers, socket housings, in-line plug housings, branch adapters, compatible crimp contacts, and general DF51 cable assembly parameter ranges.

1. Single-Row Straight Through-Hole Pin Header

DF51A-2P-2DSA DF51A-2P-2DSA(01) DF51A-3P-2DSA DF51A-3P-2DSA(01) DF51A-4P-2DSA DF51A-4P-2DSA(01) DF51A-5P-2DSA DF51A-5P-2DSA(01) DF51A-6P-2DSA DF51A-6P-2DSA(01)

No suffix: tin plating.
Suffix code (01): gold plating.

2. Double-Row Straight Through-Hole Pin Header

DF51A-4DP-2DSA DF51A-4DP-2DSA(01) DF51A-6DP-2DSA DF51A-6DP-2DSA(01) DF51A-8DP-2DSA DF51A-8DP-2DSA(01) DF51A-10DP-2DSA DF51A-10DP-2DSA(01) DF51A-12DP-2DSA DF51A-12DP-2DSA(01) DF51A-14DP-2DSA DF51A-14DP-2DSA(01) DF51A-16DP-2DSA DF51A-16DP-2DSA(01) DF51A-18DP-2DSA DF51A-18DP-2DSA(01) DF51A-20DP-2DSA DF51A-20DP-2DSA(01) DF51A-22DP-2DSA DF51A-22DP-2DSA(01) DF51A-24DP-2DSA DF51A-24DP-2DSA(01) DF51A-26DP-2DSA DF51A-26DP-2DSA(01) DF51A-28DP-2DSA DF51A-28DP-2DSA(01) DF51A-30DP-2DSA DF51A-30DP-2DSA(01)

3. Single-Row Right Angle Through-Hole Pin Header

DF51-2P-2DS(20) DF51-2P-2DS(50) DF51-3P-2DS(20) DF51-3P-2DS(50) DF51A-4P-2DS(20) DF51A-4P-2DS(50) DF51A-5P-2DS(20) DF51A-5P-2DS(50) DF51A-6P-2DS(20) DF51A-6P-2DS(50)

Suffix code (20): tin plating, tray packaging.
Suffix code (50): gold plating, tray packaging.

4. Double-Row Right Angle Through-Hole Pin Header

DF51-4DP-2DS(20) DF51-4DP-2DS(50) DF51-6DP-2DS(20) DF51-6DP-2DS(50) DF51A-8DP-2DS(20) DF51A-8DP-2DS(50) DF51A-10DP-2DS(20) DF51A-10DP-2DS(50) DF51A-12DP-2DS(20) DF51A-12DP-2DS(50) DF51A-14DP-2DS(20) DF51A-14DP-2DS(50) DF51A-16DP-2DS(20) DF51A-16DP-2DS(50) DF51A-18DP-2DS(20) DF51A-18DP-2DS(50) DF51A-20DP-2DS(20) DF51A-20DP-2DS(50) DF51A-22DP-2DS(20) DF51A-22DP-2DS(50) DF51A-24DP-2DS(20) DF51A-24DP-2DS(50) DF51A-26DP-2DS(20) DF51A-26DP-2DS(50) DF51A-28DP-2DS(20) DF51A-28DP-2DS(50) DF51A-30DP-2DS(20) DF51A-30DP-2DS(50)

5. Single-Row Crimp Socket Housing

DF51-2S-2C DF51-3S-2C DF51-4S-2C DF51-5S-2C DF51-6S-2C DF51-7S-2C

6. Double-Row Crimp Socket Housing

DF51-4DS-2C DF51-6DS-2C DF51-8DS-2C DF51-10DS-2C DF51-12DS-2C DF51-14DS-2C DF51-16DS-2C DF51-18DS-2C DF51-20DS-2C DF51-22DS-2C DF51-24DS-2C DF51-26DS-2C DF51-28DS-2C DF51-30DS-2C

7. Single-Row In-Line Plug Housing

DF51-2EP-2C DF51-3EP-2C DF51-4EP-2C DF51-5EP-2C DF51-6EP-2C

8. Double-Row In-Line Plug Housing

DF51-4DEP-2C DF51-6DEP-2C DF51-8DEP-2C DF51-10DEP-2C DF51-12DEP-2C DF51-14DEP-2C DF51-16DEP-2C DF51-18DEP-2C DF51-20DEP-2C DF51-22DEP-2C DF51-24DEP-2C DF51-26DEP-2C DF51-28DEP-2C DF51-30DEP-2C

9. Branch Adapter

DF51B-2EP-2A DF51B-3EP-2A DF51B-4EP-2A DF51B-6EP-2A DF51B-7EP-2A

10. Multi-Branch Adapter

DF51B-4/10EP-2A-4PRT

11. Socket Housings for Multi-Branch Adapter

Single-Port Side

DF51B-10S-2C

Multi-Port Side

DF51BA-4S-2C DF51BB-4S-2C DF51BC-4S-2C DF51BD-4S-2C

12. Compatible Socket Crimp Contacts

Tin-Plated Contacts

DF11-22SCF DF11-22SC DF11-2428SCF DF11-2428SC DF11A-2428SCF DF11A-2428SC DF11-30SCF DF11-30SC

Gold-Plated Contacts

DF11-22SCFA(04) DF11-22SCA DF11-2428SCFA(04) DF11-2428SCA DF11-30SCFA(04) DF11-30SCA

DF51 Connector Configuration Range

Parameter DF51 Range
Connector Pitch 2.0 mm
Connection Type Wire-to-board, wire-to-wire, standard branch, and multi-branch
PCB Header Direction Vertical / straight type and horizontal / right angle type
Number of Rows Single row and double row
Standard Single-Row Positions 2 to 6 positions
Single-Row Branch Positions 2, 3, 4, 6, and 7 positions
Double-Row Positions 4 to 30 positions, even-numbered positions
Locking Method Positive side lock / side-lock structure
Mis-Insertion Prevention Polarized structure and position-count-based mating prevention
PCB-Side Surface Finish Tin plating or gold plating
Cable-Side Contact Finish Tin plating or gold plating
Certifications UL and C-UL, file number E52653

Applicable Wire and Processing Range

Parameter Range
Applicable Wire Gauge AWG24 to AWG28
Insulation Outside Diameter 0.90 to 1.45 mm diameter
Strip Length 1.9 to 2.3 mm
Recommended Wire Types UL1061 and UL1007
Surface Finish Tin plating or gold plating

Electrical and Environmental Specifications

Parameter Range / Specification
Product Rated Voltage 250V AC/DC
UL / C-UL Certified Rated Voltage 30V AC/DC
Operating Temperature -55°C to +105°C, including temperature rise caused by current flow
Operating Humidity 20% to 80% RH, non-condensing
Storage Temperature -10°C to +60°C
Storage Humidity 40% to 70% RH
Contact Resistance 30 mΩ maximum
Insulation Resistance 1,000 MΩ minimum, tested at 500V DC
Withstanding Voltage 650V AC for 1 minute, with no breakdown or flashover
Vibration Discontinuity No discontinuity of 1 μs or longer
Tin-Plated Mating Cycle Life 30 cycles
Gold-Plated Mating Cycle Life 50 cycles

DF51 Custom Cable Assembly Options

Customization Item Available Options
Connector End DF51 single-row or double-row crimp socket housing, in-line plug housing, or branch adapter
Board-Side Connector Single-row or double-row straight through-hole header, right angle through-hole header, tin-plated or gold-plated
Number of Positions Single-row: 2 to 7 positions; double-row: 4 to 30 positions
Wire Gauge AWG24, AWG26, and AWG28
Wire Type UL1061, UL1007, or project-specified discrete wire
Cable Length Custom lengths are available, such as 50 mm, 100 mm, 300 mm, 500 mm, 1 m, and other customer-specified lengths
Wiring Configuration 1:1 straight wiring, cross wiring, split wiring, branch wiring, multi-branch wiring, and custom pin assignments
Opposite End Interface Stripped wire, tinned wire, terminals, JST, Molex, HRS connectors, Dupont terminals, or other custom interfaces
Processing Method Crimp termination, wire cutting, stripping, tinning, labeling, and harness assembly
Testing Continuity test, short-circuit test, wiring sequence test, pull test if required, and visual inspection
Packaging Individual packaging, bulk bag packaging, label packaging, and customized packaging

Typical DF51 Cable Assembly Applications

DF51 cable assemblies are suitable for compact internal wiring where a 2.0 mm pitch positive-lock connector is required. Typical applications include industrial control equipment, office automation devices, measuring instruments, power and signal harnesses, branch cable assemblies, compact electronic modules, and general wire-to-board or wire-to-wire connection systems.

Product Ordering Guidelines

For Existing Product Designs or Samples

If you already have product drawings or physical samples, simply provide them to us, and we can proceed with production.

Custom Product Development (No Existing Reference)

If you need to develop a new product without existing samples or drawings, please provide the following details for our design team to create a tailored solution:
a. Electrical Requirements: Operating current and voltage.
b. Connector Specifications: Model numbers, samples, or specifications for connectors at both ends of the cable.
c. Pin Configuration: Pin-to-pin correspondence for the cable assembly.
d. Environmental Conditions: Application scenario (e.g., lawn mowers, mining equipment) and required certifications (oil resistance, waterproofing, high-temperature tolerance, flexing tests, etc.).
e. Electrical Testing Requirements: Transmission characteristics, voltage withstand, conduction resistance, insulation resistance, etc.

Custom Cables & Solutions

Specializing in small-batch, multi-variety production! We offer end-to-end services, from new product introduction to mass production.

Core Advantages

✓ 20+ Years of Brand-Component Distribution Expertise
✓ 100% Genuine Components Direct from Original Manufacturers
✓ Expert Product Selection & Matching Services

Rapid Delivery from Stock

Domestic Warehouse: Orders placed today, shipped tomorrow.
International Warehouse: Orders placed today, delivered in 6-10 days.

Ordering Flexibility

✓ Minimum Order: 1 unit
✓ Small-Batch Samples: Available from 1 unit
✓ Large-Scale Orders: Standard lead time from original manufacturers.

Key Features

✓ Minimum Order: 1 unit
Small-Quantity Friendly: Ideal for prototyping and niche projects.
Bulk Order Efficiency: Seamless scaling from trial to mass production.

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